fusion/scripts/boot-smoke.mjs

#!/usr/bin/env node
/**
 * Boot smoke check — the merge gate's "the app starts and serves" proof.
 *
 * Verifies, against the *built* workspace (run `pnpm build` first):
 *   1. The CLI answers `--help` with exit 0.
 *   2. `fn serve` boots a real HTTP server on an ephemeral port and
 *      GET /api/health returns 200 within the timeout.
 *   3. The server shuts down cleanly on SIGTERM.
 *
 * Safety properties (see scripts/check-no-kill-4040.mjs and AGENTS.md):
 *   - Never binds or touches port 4040 / FUSION_RESERVED_PORTS — an ephemeral
 *     port is requested from the OS (listen on 0) and double-checked against
 *     the reserved list.
 *   - Never kills anything except the child process it spawned itself.
 *   - Runs with an isolated $HOME (mkdtemp) so it cannot read or corrupt a
 *     developer's real fusion.db or auth state.
 *
 * Exit code is the verdict: 0 = boots and serves, non-zero = broken, with
 * captured child stderr on stdout for CI logs.
 */

import { spawn, spawnSync } from "node:child_process";
import { mkdtempSync, rmSync } from "node:fs";
import { createServer } from "node:net";
import { tmpdir } from "node:os";
import path from "node:path";
import { fileURLToPath } from "node:url";

const repoRoot = path.resolve(path.dirname(fileURLToPath(import.meta.url)), "..");
const cliBin = path.join(repoRoot, "packages/cli/bin.mjs");

const HEALTH_TIMEOUT_MS = 60_000;
const SHUTDOWN_TIMEOUT_MS = 15_000;

function parsePortList(raw) {
  return String(raw ?? "")
    .split(",")
    .map((p) => Number.parseInt(p.trim(), 10))
    .filter((p) => Number.isInteger(p) && p > 0);
}

const RESERVED_PORTS = new Set([4040, ...parsePortList(process.env.FUSION_RESERVED_PORTS)]);

/** Ask the OS for a free ephemeral port, retrying if it lands on a reserved one. */
async function getEphemeralPort() {
  for (let attempt = 0; attempt < 10; attempt++) {
    const port = await new Promise((resolve, reject) => {
      const srv = createServer();
      srv.once("error", reject);
      srv.listen(0, "127.0.0.1", () => {
        const { port } = srv.address();
        srv.close(() => resolve(port));
      });
    });
    if (!RESERVED_PORTS.has(port)) return port;
  }
  throw new Error("could not obtain a non-reserved ephemeral port");
}

function fail(message, stderr = "") {
  console.error(`boot-smoke: FAIL — ${message}`);
  if (stderr.trim()) {
    console.error("--- child stderr (tail) ---");
    console.error(stderr.split("\n").slice(-40).join("\n"));
  }
  process.exit(1);
}

async function pollHealth(port, deadline) {
  const url = `http://127.0.0.1:${port}/api/health`;
  let lastError = "no response";
  while (Date.now() < deadline) {
    try {
      const res = await fetch(url, { signal: AbortSignal.timeout(2_000) });
      if (res.status === 200) return;
      lastError = `HTTP ${res.status}`;
    } catch (err) {
      lastError = err?.cause?.code ?? err?.name ?? String(err);
    }
    await new Promise((r) => setTimeout(r, 500));
  }
  throw new Error(`health check never returned 200 (last: ${lastError})`);
}

async function main() {
  // 1. CLI answers --help.
  const help = spawnSync(process.execPath, [cliBin, "--help"], {
    encoding: "utf8",
    timeout: 30_000,
  });
  if (help.status !== 0) {
    fail(`\`fn --help\` exited ${help.status ?? `signal ${help.signal}`}`, help.stderr ?? "");
  }
  if (!/serve/i.test(help.stdout ?? "")) {
    fail("`fn --help` output does not mention the serve command", help.stderr ?? "");
  }
  console.log("boot-smoke: `fn --help` OK");

  // 2. Real server boot on an ephemeral port with an isolated HOME.
  const port = await getEphemeralPort();
  const isolatedHome = mkdtempSync(path.join(tmpdir(), "fusion-boot-smoke-"));
  let stderrBuf = "";

  const child = spawn(
    process.execPath,
    [cliBin, "serve", "--port", String(port), "--host", "127.0.0.1"],
    {
      cwd: repoRoot,
      env: {
        ...process.env,
        HOME: isolatedHome,
        FUSION_SKIP_ONBOARDING: "1",
        // Make sure nothing inherits a PORT that fights the explicit flag.
        PORT: undefined,
      },
      stdio: ["ignore", "pipe", "pipe"],
    },
  );
  child.stderr.on("data", (d) => (stderrBuf += d));
  child.stdout.on("data", (d) => (stderrBuf += d));

  const cleanup = () => {
    if (child.exitCode === null && !child.killed) child.kill("SIGTERM");
    rmSync(isolatedHome, { recursive: true, force: true });
  };
  process.on("exit", cleanup);

  const exitedEarly = new Promise((resolve) => {
    child.once("exit", (code, signal) => resolve({ code, signal }));
  });

  try {
    await Promise.race([
      pollHealth(port, Date.now() + HEALTH_TIMEOUT_MS),
      exitedEarly.then(({ code, signal }) => {
        throw new Error(`server exited before becoming healthy (${code ?? `signal ${signal}`})`);
      }),
    ]);
  } catch (err) {
    fail(err.message, stderrBuf);
  }
  console.log(`boot-smoke: GET /api/health 200 on :${port}`);

  // 3. Clean shutdown of OUR child only.
  child.kill("SIGTERM");
  const { code, signal } = await Promise.race([
    exitedEarly,
    new Promise((resolve) =>
      setTimeout(() => resolve({ code: null, signal: "timeout" }), SHUTDOWN_TIMEOUT_MS),
    ),
  ]);
  if (signal === "timeout") {
    child.kill("SIGKILL");
    fail("server did not shut down within 15s of SIGTERM", stderrBuf);
  }
  console.log(`boot-smoke: clean shutdown (${code ?? signal})`);
  console.log("boot-smoke: PASS");
}

main().catch((err) => fail(err.message ?? String(err)));