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fusion/packages/pi-claude-cli/src/process-manager.ts
2026-04-30 08:36:32 -07:00

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/**
* Process manager for spawning and managing Claude CLI subprocesses.
*
* Handles subprocess lifecycle: spawn with correct CLI flags, write NDJSON
* messages to stdin, force-kill after result (CLI hangs bug), and stderr capture.
* Also provides startup validation for CLI presence and authentication.
*/
import { execSync, spawn, type ChildProcess } from "node:child_process";
import { writeFileSync, unlinkSync } from "node:fs";
import { join } from "node:path";
import { tmpdir } from "node:os";
function debugLog(message: string): void {
if (process.env.PI_CLAUDE_CLI_DEBUG !== "1") return;
console.error(`[pi-claude-cli] ${message}`);
}
/**
* Spawn a Claude CLI subprocess with all required flags for stream-json communication.
*
* @param modelId - The model ID to pass via --model flag
* @param systemPrompt - Optional system prompt appended via --append-system-prompt
* @param options - Optional cwd, AbortSignal, and effort level
* @returns The spawned ChildProcess with piped stdin/stdout/stderr
*/
export function buildClaudeSpawnArgs(
modelId: string,
systemPrompt?: string,
options?: {
effort?: string;
mcpConfigPath?: string;
resumeSessionId?: string;
newSessionId?: string;
},
): string[] {
const args = [
"-p",
"--input-format",
"stream-json",
"--output-format",
"stream-json",
"--verbose",
"--include-partial-messages",
"--model",
modelId,
];
if (options?.resumeSessionId) {
// Resume an existing session — CLI loads prior conversation from disk
args.push("--resume", options.resumeSessionId);
} else if (options?.newSessionId) {
// First turn: create session with this ID so subsequent turns can --resume it
args.push("--session-id", options.newSessionId);
}
if (systemPrompt) {
// Write system prompt to a temp file to avoid ENAMETOOLONG on Windows.
// Claude CLI's --append-system-prompt accepts a file path or literal text.
const tmpFile = join(
tmpdir(),
`pi-claude-cli-sysprompt-${process.pid}.txt`,
);
writeFileSync(tmpFile, systemPrompt, "utf-8");
args.push("--append-system-prompt", tmpFile);
}
if (options?.effort) {
args.push("--effort", options.effort);
}
if (options?.mcpConfigPath) {
args.push("--mcp-config", options.mcpConfigPath);
}
return args;
}
export function spawnClaude(
modelId: string,
systemPrompt?: string,
options?: {
cwd?: string;
signal?: AbortSignal;
effort?: string;
mcpConfigPath?: string;
resumeSessionId?: string;
newSessionId?: string;
},
): ChildProcess {
const args = buildClaudeSpawnArgs(modelId, systemPrompt, {
effort: options?.effort,
mcpConfigPath: options?.mcpConfigPath,
resumeSessionId: options?.resumeSessionId,
newSessionId: options?.newSessionId,
});
const proc = spawn("claude", args, {
stdio: ["pipe", "pipe", "pipe"],
cwd: options?.cwd ?? process.cwd(),
});
debugLog(`spawnClaude: pid=${proc.pid} model=${modelId}`);
return proc as ChildProcess;
}
/**
* Clean up the temp system prompt file created by spawnClaude.
* Safe to call multiple times or when no file exists.
*/
export function cleanupSystemPromptFile(): void {
try {
unlinkSync(join(tmpdir(), `pi-claude-cli-sysprompt-${process.pid}.txt`));
} catch {
// File doesn't exist or already deleted — ignore
}
}
/**
* Write a user message to the subprocess stdin as NDJSON.
* Calls stdin.end() after writing the user message to signal EOF, allowing
* Claude CLI to process the input and start generating.
*
* Accepts both string (text-only prompt) and array (ContentBlock[] with images)
* content. JSON.stringify handles both natively. The stream-json protocol
* supports either format in the content field.
*
* @param proc - The Claude subprocess
* @param prompt - The prompt text or ContentBlock[] to send
*/
export function writeUserMessage(
proc: ChildProcess,
prompt: string | unknown[],
): void {
const message = {
type: "user",
message: {
role: "user",
content: prompt,
},
};
proc.stdin!.write(JSON.stringify(message) + "\n");
proc.stdin!.end();
}
/**
* Force-kill a subprocess immediately via SIGKILL.
* No-ops if the process is already dead (killed or exited).
* Cross-platform safe: Node.js treats SIGKILL as forceful termination on Windows.
*
* @param proc - The subprocess to force-kill
*/
export function forceKillProcess(proc: ChildProcess): void {
if (proc.killed || proc.exitCode !== null) return;
proc.kill("SIGKILL");
}
/** Registry of active subprocesses for cleanup on teardown. */
const activeProcesses = new Set<ChildProcess>();
/**
* Register a subprocess in the global process registry.
* The process is automatically removed from the registry when it exits.
*
* @param proc - The subprocess to track
*/
export function registerProcess(proc: ChildProcess): void {
activeProcesses.add(proc);
proc.on("exit", () => activeProcesses.delete(proc));
}
/**
* Force-kill all registered subprocesses and clear the registry.
* Safe to call multiple times -- no-ops on already-dead processes.
*/
export function killAllProcesses(): void {
for (const proc of activeProcesses) {
forceKillProcess(proc);
}
activeProcesses.clear();
}
/**
* Force-kill the subprocess after a 500ms grace period.
* The Claude CLI hangs after emitting the result message (known bug).
* Brief grace period allows final stdout flushing before force-kill.
*
* @param proc - The Claude subprocess to clean up
*/
export function cleanupProcess(proc: ChildProcess): void {
setTimeout(() => {
forceKillProcess(proc);
}, 500);
}
/**
* Attach a data listener to stderr and accumulate output into a buffer.
*
* @param proc - The Claude subprocess
* @returns A function that returns the accumulated stderr string
*/
export function captureStderr(proc: ChildProcess): () => string {
let buffer = "";
proc.stderr!.on("data", (data: Buffer) => {
buffer += data.toString();
});
return () => buffer;
}
/**
* Validate that the Claude CLI is installed and on PATH.
* Throws with install instructions if not found.
*/
export function validateCliPresence(): void {
try {
execSync("claude --version", { stdio: "pipe", timeout: 5000 });
} catch {
throw new Error(
"Claude Code CLI not found. Install it: npm install -g @anthropic-ai/claude-code\n" +
"Then authenticate: claude auth login",
);
}
}
/**
* Validate that the Claude CLI is authenticated.
* Returns false and warns if not authenticated.
*
* @returns true if authenticated, false otherwise
*/
export function validateCliAuth(): boolean {
try {
execSync("claude auth status", { stdio: "pipe", timeout: 5000 });
return true;
} catch {
console.warn(
"[pi-claude-cli] Claude CLI is not authenticated. " +
"Run 'claude auth login' to authenticate.",
);
return false;
}
}
/**
* Run a one-shot `claude <args>` and resolve to the exit code.
*
* Why: the sync execSync variants block the Node event loop for the duration
* of a Claude CLI cold start (13s, occasionally longer). When pi-claude-cli's
* factory is invoked from a per-request createFnAgent path (Fusion dashboard
* does this on every chat send), those sync probes freeze every other request.
* This async variant uses spawn so the loop keeps turning while the subprocess
* starts up.
*/
function runClaudeProbe(args: string[], timeoutMs = 5000): Promise<number> {
return new Promise((resolve) => {
const proc = spawn("claude", args, { stdio: "ignore" });
const timer = setTimeout(() => {
try {
proc.kill("SIGKILL");
} catch {
// already dead
}
resolve(124);
}, timeoutMs);
proc.once("error", () => {
clearTimeout(timer);
resolve(127);
});
proc.once("exit", (code) => {
clearTimeout(timer);
resolve(code ?? 1);
});
});
}
/**
* Async, non-blocking variant of validateCliPresence.
* Resolves with `{ok: true}` on success, `{ok: false, error}` on failure —
* never rejects, so callers can fire-and-forget without unhandled rejections.
*/
export async function validateCliPresenceAsync(): Promise<
{ ok: true } | { ok: false; error: Error }
> {
const code = await runClaudeProbe(["--version"]);
if (code === 0) return { ok: true };
return {
ok: false,
error: new Error(
"Claude Code CLI not found. Install it: npm install -g @anthropic-ai/claude-code\n" +
"Then authenticate: claude auth login",
),
};
}
/**
* Async, non-blocking variant of validateCliAuth.
* Returns true if authenticated. Logs a warning (does not throw) otherwise.
*/
export async function validateCliAuthAsync(): Promise<boolean> {
const code = await runClaudeProbe(["auth", "status"]);
if (code === 0) return true;
console.warn(
"[pi-claude-cli] Claude CLI is not authenticated. " +
"Run 'claude auth login' to authenticate.",
);
return false;
}